Mild Steel Variable Rack Angle Hydraulic Shearing Machine – Precision Meets Efficiency
Rudraksha Engineering, a leading Manufacturer and Exporter, has consistently pioneered innovative metal fabrication solutions. Among its top-tier industrial equipment, the Mild Steel Variable Rack Angle Hydraulic Shearing Machine stands out as a high-performance solution designed for precision, durability, and operational efficiency in metal cutting applications. This machine caters to industries requiring accurate cutting of mild steel sheets, ranging from small-scale workshops to large manufacturing plants.
Hydraulic shearing machines are integral to modern metalworking, enabling clean, precise cuts while reducing manual labor and minimizing material wastage. The inclusion of variable rack angle technology enhances cutting quality and allows operators to adjust the shear according to the sheet thickness, ensuring optimal results with minimal effort.
Design and Build Quality
The design of the Mild Steel Variable Rack Angle Hydraulic Shearing Machine emphasizes robustness, stability, and safety. Constructed primarily from high-grade mild steel, the frame ensures vibration-free operation even during heavy-duty use. The variable rack angle mechanism allows the upper blade to tilt at adjustable angles, ensuring cleaner cuts and reduced deformation on the sheet edges.
Key Design Highlights:
- Heavy-duty Mild Steel Frame: Ensures long-term durability and structural stability.
- Precision Blade Mounting: Guarantees minimal blade deflection and accurate cuts.
- Hydraulic Control System: Offers smooth operation and easy control over cutting force.
- Variable Rack Angle Adjustment: Adaptable to different sheet thicknesses and cutting requirements.
- Safety Guards and Emergency Stop: Ensures operator safety during machine operation.
Key Features
- Variable Rack Angle Technology – Enhances cutting precision, especially for thicker sheets, by allowing the upper blade to adjust its tilt.
- High Cutting Force – Equipped with a hydraulic system capable of generating significant pressure, ensuring smooth and effortless cutting.
- Adjustable Back Gauge – Provides flexibility for repetitive cutting operations and accurate sheet positioning.
- Hydraulic Pump and Cylinder – Reliable and maintenance-friendly hydraulic components for consistent performance.
- Ergonomic Operation – User-friendly control panel with levers or buttons for precise adjustments.
- Low Noise Operation – Advanced hydraulic design reduces operational noise, making it suitable for indoor facilities.
- Durable Blades – High-quality alloy steel blades for longer lifespan and cleaner cuts.
- Versatile Sheet Handling – Supports varying sheet lengths and thicknesses with minimal setup changes.
Specifications
- Cutting Capacity: 6mm to 16mm mild steel sheets
- Blade Length: 2500mm standard (customizable as per requirement)
- Variable Rack Angle: 0.5° to 2°
- Hydraulic Pump Pressure: Up to 320 bar
- Motor Power: 5 HP to 15 HP depending on machine size
- Back Gauge Range: 0–1000mm adjustable
- Cycle Time: 15–25 seconds per cut (depending on thickness)
- Machine Weight: 1500kg to 4000kg depending on model
- Operating Voltage: 380V, 3-phase
- Blade Material: High-grade alloy steel with hardened cutting edge
These specifications make the machine ideal for heavy-duty industrial use, providing consistent results while allowing operational flexibility.
Performance and Capacity
The Mild Steel Variable Rack Angle Hydraulic Shearing Machine is designed to handle high-volume cutting operations with precision. Its hydraulic system ensures smooth force transmission, minimizing wear on the components while maintaining operational efficiency. The variable rack angle allows adjustable cutting angles, reducing sheet deformation and achieving clean edges even on thicker steel sheets.
Applications include:
- Industrial fabrication units
- Sheet metal workshops
- Automotive component manufacturing
- Electrical panel cutting
- Construction material fabrication
Its high-speed operation, coupled with precision cutting, enhances productivity and reduces the turnaround time for bulk orders.
- Reduced Sheet Distortion: Minimizes burr formation and edge deformation.
- Enhanced Cutting Quality: Provides superior finish and uniform cut across varying thicknesses.
- Energy Efficiency: Hydraulic system optimizes power usage and reduces mechanical strain.
- Flexibility: Adjustable for different sheet dimensions and thicknesses.
Maintenance and Care
Regular maintenance ensures longevity and smooth operation:
- Hydraulic Oil Check: Inspect levels and replace periodically to maintain consistent pressure.
- Blade Inspection and Sharpening: Regularly inspect for wear; sharpen or replace blades as needed.
- Lubrication: Keep moving parts and hydraulic components well-lubricated to reduce friction.
- Electrical Components: Ensure all wiring and connections are intact and free from dust.
- Safety Checks: Confirm emergency stop buttons and safety guards are functional.
Installation and Safety
Rudraksha Engineering provides installation and commissioning services, ensuring the machine is calibrated and ready for immediate operation. Safety measures include:
- Protective guards around blades
- Emergency stop button within easy reach
- Clear operational instructions and training for operators
Applications Across Industries
This hydraulic shearing machine is versatile and widely used in industries requiring high-precision metal cutting:
- Automobile Industry: Cutting chassis components, body panels, and brackets.
- Construction: Fabrication of steel beams, channels, and metal sheets.
- Electrical Industry: Cutting sheets for enclosures, panels, and cable trays.
- Metal Furniture Manufacturing: Cutting precise sheet metal components.
- General Engineering Workshops: Custom sheet metal operations and prototyping.
FAQ
Q1: What is the maximum sheet thickness the machine can cut?
Depending on the model, the machine can cut mild steel sheets up to 16mm thickness.
Q2: How often do the blades need sharpening?
Blade wear depends on usage. Heavy industrial use may require sharpening every 2–3 months, while moderate use may extend this interval.
Q3: Can this machine handle metals other than mild steel?
While optimized for mild steel, it can cut other metals like aluminum or copper with adjustments to blade clearance and hydraulic pressure.
Q4: What safety features are included?
The machine has blade guards, emergency stop buttons, and a stable frame to ensure operator safety during operation.
Q5: How is the variable rack angle adjusted?
The rack angle can be adjusted manually or through a hydraulic lever depending on the model, ranging from 0.5° to 2°.
Q6: What is the power requirement for the machine?
The machine typically requires 380V, 3-phase power, with motor power ranging between 5 HP and 15 HP.
